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Vinyl Coated Steel

Vinyl Coated Steel

Invented by Dunnage Engineering back in 1961, Vinyl Coated Steel is used world-wide as a dunnage material for shipping containers. The vinyl coating is a tough cushioning material that is permanently bonded to rust-inhibiting galvanized steel and can be formed exactly to the contours of the part being held. The material holds its shape through years of repeated use to protect parts from damage during storage and shipment.

Vinyl Coated Steel can be formed into almost any shape without ever delaminating. Its design flexibility allows for a wide range of intricate dunnage shapes including deep draw, complex curves, angled pockets, and tight spacing. Dunnage Engineering manufactures Vinyl Coated Steel into fully fabricated dunnage components that are ready to be inserted into a shipping container.

Prototype samples can be developed very quickly and inexpensively. They are identical to actual production parts and therefore can be fully tested before manufacturing.

Vinyl Coated Steel

Advantages of Vinyl Coated Steel

  • Durable, long lasting material
  • Resistance to oil and abrasion
  • Wide range of shape possibilities
  • Excellent design flexibility
  • Virtually no tooling costs
  • Quick and inexpensive prototypes
  • Prototypes are production materials

Applications & Fabrication Options

  • Indexed separators
  • Formed angles
  • Formed channels
  • Flat pads and strips
  • Complete table tops
  • Complex water-jet cut shapes

Material Options & Specifications

DescriptionCoating
Hardness
Steel GaugeOverall
Thickness
Orange VinylOrange VinylDurable vinyl laminated to galvanized steel.
Offers good cut-resistance as well as
cushioning.
75 Shore A14ga, 12ga stock
(others available)
0.25” stock
(others available)
Blue FoamBlue FoamSemi-soft foam laminated to galvanized
steel. Offers better cushioning properties.
80 Shore “00”14ga, 12ga stock
(10ga available)
0.50” stock
(others available)
Twincoat
Vinyl
Twincoat VinylBlue foam laminated to galvanized steel
with a layer of vinyl on top. Offers
combination of cushioning and durability.
Combination*14ga, 12ga stock
(10ga available)
0.63” stock
(others available)
Soft Black
Vinyl
(high COF)
Soft lack Vinyl (high COF)Special order material offering tackier
surface for applications that require a
coating with more grip. Small amounts are
occasionally in stock.
60 Shore ATypically 12ga
(others available)
Typically 0.25”
(others available)
Red VinylRed VinylSpecial order material with identical
properties to standard Orange Vinyl but in
special red color (PANTONE 186). Small
amounts are occasionally in stock.
75 Shore ATypically 12ga
(others available)
Typically 0.25”
(others available)

Advantages of Vinyl Coated Steel

  • Durable, long lasting material
  • Resistance to oil and abrasion
  • Wide range of shape possibilities
  • Excellent design flexibility
  • Virtually no tooling costs
  • Quick and inexpensive prototypes
  • Prototypes are production materials

Applications & Fabrication Options

  • Indexed separators
  • Formed angles
  • Formed channels
  • Flat pads and strips
  • Complete table tops
  • Complex water-jet cut shapes

Material Options & Specifications

DescriptionCoating
Hardness
Steel GaugeOverall
Thickness
Orange VinylOrange VinylDurable vinyl laminated to galvanized steel.
Offers good cut-resistance as well as
cushioning.
75 Shore A14ga, 12ga stock
(others available)
0.25” stock
(others available)
Blue FoamBlue FoamSemi-soft foam laminated to galvanized
steel. Offers better cushioning properties.
80 Shore “00”14ga, 12ga stock
(10ga available)
0.50” stock
(others available)
Twincoat
Vinyl
Twincoat VinylBlue foam laminated to galvanized steel
with a layer of vinyl on top. Offers
combination of cushioning and durability.
Combination*14ga, 12ga stock
(10ga available)
0.63” stock
(others available)
Soft Black
Vinyl
(high COF)
Soft lack Vinyl (high COF)Special order material offering tackier
surface for applications that require a
coating with more grip. Small amounts are
occasionally in stock.
60 Shore ATypically 12ga
(others available)
Typically 0.25”
(others available)
Red VinylRed VinylSpecial order material with identical
properties to standard Orange Vinyl but in
special red color (PANTONE 186). Small
amounts are occasionally in stock.
75 Shore ATypically 12ga
(others available)
Typically 0.25”
(others available)

Application Examples

Dunnage for Aluminum Hood Assembly

Dunnage for aluminum hood

Water-Jet Cut Details

Water-jet Cut Details

Dunnage for Metal Door Assembly

Dunnage for metal door assembly

Dunnage for Trailer Hitch Assembly

Dunnage for trailer hitch assembly

Shipping Rack Dunnage for Tractor Muffler Assembly

Dunnage for tractor muffler assembly

Dunnage for Semi- Truck Muffler

Dunnage for semi-truck muffler

Dunnage for Metal Panel Assembly

Dunnage for metal panel assembly

Dunnage for Metal Door Assembly

Dunnage for metal door assembly

Dunnage for Cross- Member Casting

Dunnage for crossmember casting

Dunnage for Agricultural Conveyor Assembly

Dunnage for agricultural conveyor

Dunnage for Metal Panel Assembly

Dunnage for metal panel assembly

Dunnage for Aluminum Body Panel

Dunnage for aluminum body panel

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